Biçe agahdariya hilberê
1 ji 5

Federal Military Parts (763) 310-9340

Throttle Position Sensor (TPS) for Military HUMVEE 6.5L HMMWV 12554488

bihayê Regular 31.900 DJF
bihayê Regular Bihayê firotanê 31.900 DJF
Firotin Hate firotin
Shipping di qaseyê de tê hesibandin.
By placing your order you agree to purchase from Global-e as the merchant of record, subject to Global-e’s Terms and Conditions and Privacy Policy, and share your information with Federal Military Parts (763) 310-9340.


For the mechanical-injection 6.5L diesel HMMWV (M998, M1025, M1038, M1097, M1123, etc.), the Throttle Position Sensor (TPS) mounted on the injector pump typically uses:

Description Part Number NSN
Throttle Position Sensor (TPS) 12554488 2990-01-426-4425
Alternate manufacturer number GEP18002829 2990-01-426-4425

The TPS is mounted on the side of the injection pump and sends a variable voltage signal (approximately 0.5V to 4.5V) to the transmission controller for shift timing and torque converter operation.

The Throttle Position Sensor (TPS) part #12554488 is an electronic rotary potentiometer used on military HMMWVs (Humvees) to convert throttle lever movement into a variable voltage signal. 

What Does It Do?

On a military Humvee equipped with a mechanically injected GM/GEP 6.5L diesel engine (DB2 mechanical injection pump), engine fueling is controlled mechanically via the throttle linkage. Because the engine does not rely on a computerized engine control module (ECM) for fuel injection, the TPS is primarily used to provide engine load data to the Transmission Control Module (TCM).
  • It reads the driver's throttle input and sends a 0.5V–4.5V+ signal to the TCM.
  • The TCM uses this voltage alongside vehicle speed to determine shift scheduling, line pressure for gear engagement firmness, and torque converter clutch lockup for the electronically controlled 4-speed 4L80-E transmission.
  •  

    Which Vehicles Use It? (Is It on Every Humvee?)
    No, it is not used on every military Humvee.
  • Where it is used: It is installed on A2-series and later HMMWVs equipped with the 6.5L naturally aspirated or turbocharged diesel engine paired with the 4-speed electronic automatic transmission (4L80-E). Common variants include the M998A2, M1097A2, M1114, M1123, M1151, M1152, M1165, and civilian Hummer H1s.
  •  

  • Where it is NOT used: Early A0 and A1 models (such as original base M998s, M1038s, etc.) equipped with the 6.2L diesel engine and 3-speed TH400 (3L80) transmission do not have a TPS. The 3-speed transmission uses a vacuum modulator/kickdown switch and governor rather than a computer-controlled electronic TPS.
  • Identifiers/Cross-References:
    • GM Part #: 12554488
    • AM General Part #: 5714530
    • NSN (National Stock Number): 2990-01-426-4425 [1]
  • How Do You Know When It Needs to Be Replaced?
    Because the TPS directly governs transmission behavior, symptoms of a failing or miscalibrated sensor show up in how the vehicle shifts and drives
    Harsh or Erratic Shifting: The transmission may bang into gear abruptly, shift up or down unexpectedly, or refuse to shift at the correct RPM.

    Transmission Limp Mode: A failed signal will cause the TCM to default to a failsafe "limp mode," locking the transmission into 2nd gear with maximum line pressure.

  • No Overdrive or Converter Lockup: The vehicle will fail to shift into 4th gear or engage the torque converter clutch, causing high RPMs at highway speeds.
  • Hesitation or "Dead Spots": As the internal resistive track wears, dead spots cause momentary signal loss when depressing the pedal, confusing the TCM.
  • Failed Multimeter Test: Using a digital multimeter across leads B (signal) and C (ground), the voltage should sweep smoothly from approximately ~0.5V at idleup to ~4.5V at wide-open throttle (WOT) without dropping out or spiking. If it drops to 0V or jumps erratically during the sweep, the sensor track is damaged and needs replacement.
    • Customer Reviews

      0 out of 5 Based on 0 reviews Collected by EasyReviews
       
      0
       
      0
       
      0
       
      0
       
      0

      Write a review